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Over the past five years, the LED lighting industry has seen an explosion in growth. LED technology has become more affordable and efficient making it the best lighting option for any space. This growth has created intense competition within the industry putting pressure on businesses to find a way to stand out. The most common way is price, but many companies have begun sacrificing the quality of their products to do so and even lied about the components used in their lights. In this week’s blog, we discuss what you as a consumer should be looking for when purchasing LEDs and why cheap products can create a safety risk for you.  Counterfeit Drivers  In general terms, LED drivers are a power supply that provides proper voltage and protection. Depending on the application, drivers can be contained within an LED light or externally wired to the light. A bad driver can send too much power to a light causing it to overheat and fail. Furthermore, they can reduce performance and cause aggravating issues such as delay and flickering.  So how does one know if a driver is quality and can be trusted? The first step is checking for efficiency standard designations such as UL, DLC and more. The goal of these organizations is to ensure the safety, efficiency, and quality of lighting products for consumers. They perform various tests with strict criteria to find which products fit their standards. If they pass, the product can be stamped with their logo so customers can identify their listing and know the product can be trusted. We highly recommend visiting the DLC and UL websites and researching if the products you have previously installed are listed. Furthermore, there have been cases of LED products that place fraudulent efficiency standard designations on their products so doing your research is quite important. Check out this interesting article about a company that was fraudulently placing UL logos on their drivers. https://www.prnewswire.com/news-releases/ul-warns-of-counterfeit-ul-marks-on-led-driver-release-17pn-09-300474481.html As stated in the first paragraph, many LED lights internally contain their drivers. This is extremely convenient because it makes replacing an outdated light a one-step solution. The downside is that companies commonly promote their drivers as “high-quality” and use cheap drivers knowing the end-user will never actually see it. The best way to verify this is by checking if the product is listed or consulting with a company like Integra LED who can quickly assess product legitimacy and quality. Luckily, lighting consultants like Integra LED complete all this research for you and only install listed lighting products to ensure your LED lighting upgrade is safe, efficient and will last. Many facilities have numerous types of lights making the research process quite time-consuming.  Cheap Materials and Construction LED lights are comprised of several components that all play a factor in how long they will last. For example, LEDs perform better in cooler temperatures so quality heat sinks can greatly increase their performance and rated life. Budget or cheap LED lights commonly skip out or cut corners on these key design features to offer a more affordable product. The price tag might look attractive but when your lights start quickly burning out or even catching on fire, you may regret that $2 dollar difference.  Don’t believe us? Check out this tube that caught on fire which we found while completing an energy assessment for a potential customer. We won’t name names but is readily available and commonly purchased by businesses who complete “DIY” upgrades. The moral of the story is that if the price is suspiciously cheap, the product is either counterfeit or poor quality. We expect this issue to grow as LEDs begin to saturate the lighting market and become the most utilized source of artificial light. Protect your facility and work with a lighting consultant to upgrade your lights to LED. Our projects are backed by a minimum 5-year warranty and we only install listed quality lighting products to ensure your facility is safe and efficient.

LED Lighting Applications: Manufacturing Integra LED has worked with numerous manufacturing facilities over the years offering quality lighting solutions. Over this time, Integra has gained insights on the best solutions for manufacturing facilities to help them receive high-quality lighting that significantly reduces lighting costs. In this week’s LED Lighting Application, we will discuss some of the best insights we’ve received while working with manufacturers!  Common Replacements  We commonly replace high-intensity discharge lamps also known as HIDS as well as fluorescent troffers. These two options are extremely outdated, they are up to 70% less efficient than modern LEDs and offer an inconsistent and unreliable source of light. When it comes to lighting for manufacturing spaces, we commonly replace the entire fixture with a one-piece LED solution. Below are two examples of upgrades we install for customers.  HID Lamp Upgrade LED high bays are a great solution for outdated HID lamps. As you can see in this example, the LED option will last around 3.8x longer than the HID lamp while using almost 70% less electricity. Furthermore, HID lamps have a long start time which can slow down employees whereas LED high bays turn on instantly saving your company time and potentially money!  Fluorescent Tube Upgrade  LED tubes are the most common upgrade we see here at Integra LED. They let the facility keep the original troffer they have because tube replacements only require new drivers and LED tubes. As you can see above, LED tubes are significantly more efficient than fluorescent tubes. In general terms, efficacy is a ratio comparing light output to energy consumption. Therefore, the higher the ratio, the more efficient the light source is.  Safer Employees  Considering the number of hazards in a manufacturing facility, safety is a priority for your employees. Put yourself in the shoes of an employee, you are handling dangerous machinery that cuts raw materials. It requires a high level of precision and needs you to move quickly to avoid bottlenecks in the manufacturing workflow. In situations like this, employees need an environment they can focus in and safely handle the dangerous machinery they are using. Lighting is a major factor in employees’ safety as well as productivity in situations like this. If an area is underlit or improperly represented due to a low color rendering index (learn more here), it can create risk for your employees due to poor vision or focus. Furthermore, fluorescent lighting is commonly linked to headaches and other cognitive issues that can affect an employee’s focus and overall health.  LED lighting is the most modern and efficient solution for manufacturing lighting systems. Integra LED has installed countless systems for manufacturing spaces and seen tremendous results. On average, our customers reduce their lighting costs by up to 70% and get up to 35% of their project cost covered by incentives.